Marine Diesel Engine 415v

Marine Diesel Engine 415v

Classified by their role on ships, marine diesel engines fall into two types: main engines and auxiliary engines. Main engines serve as the ship's propulsion power, while auxiliary engines drive generators, air compressors, water pumps, etc.
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Description
Technical Parameters

The marine diesel engine 415V are easy to start, cost-effective and perform excellently. They are widely used for ship propulsion power. Currently, the marine diesel engines still play an important role and have become the core power source for civilian ships, small and medium-sized naval vessels, and conventional submarines.Today, marine diesel engines are the main power source for civil ships, small and medium-sized naval vessels, and conventional submarines.

 

Classified by their role on ships, marine diesel engines fall into two types: main engines and auxiliary engines. Main engines serve as the ship's propulsion power, while auxiliary engines drive generators, air compressors, water pumps, etc.

 

▼ The possible problems we may met during the operation of marine diesel engine bearing burnout:

--Not using lubricating oil according to seasons. Different seasons require different grades of lubricating oil. Some diesel engines burn out bearings because summer uses low-viscosity lubricating oil, which fails to form an oil film on the bearing contact surface.

--Contaminated lubricating oil. Adding dirty lubricating oil into the engine can block the oil circuit and cause bearing burnout.

--Neglecting instrument observation. The normal oil pressure of a marine diesel engine during operation should be between (0.15-0.25) MPa, and not less than 0.5 MPa at idle speed. Many operators rarely check the oil pressure gauge, so they cannot detect potential faults in time.

--Improper oil addition. Too much oil can cause the weichai diesel engine to burn oil easily during operation, forming carbon deposits. Too little oil can lead to bearing burnout and shaft seizure due to poor lubrication. Generally, the oil level between the upper and lower marks on the dipstick is most appropriate.

---Long-term overload operation leading to bearing burnout. Due to long-term overload, the Cummins marine diesel engine has high temperature and low speed, increasing the bearing load. The oil pump's oil supply decreases accordingly. In addition, the oil's viscosity decreases at high temperatures, making bearing burnout more likely.

---Improper fit clearance between shaft and bearing. If the clearance is too small, oil cannot easily enter to form an oil film. If too large, oil easily leaks, making it hard to form an oil film. Therefore, during repair and assembly, the bearing clearance must be within the standard range.

 

Vibration issues of marine diesel engine 415v:

Causes:

(1) Insufficient connection stiffness: The unit base is too thin with insufficient support strength; poor gasket connection between the base and the engine base, loose screws, and insufficient structural stiffness of the diesel engine base.

(2) Mechanical defects: Long-term use and lack of maintenance lead to excessive clearance in moving pairs, damaged moving parts, unbalanced mass, and unbalanced force during movement.

(3) Coupling defects: After long-term operation, gear couplings have uneven tooth thickness and backlash due to wear, and poor tooth surface contact; elastic pin couplings of diesel engine 415v have aging, deformation, wear and falling off of elastic rubber, wear and deformation of connecting rubber seat holes, and fatigue fracture of connecting screws. Rigid couplings have large plane runout and non-perpendicular end faces to the shaft center.

(4)Poor repair and installation accuracy: When replacing moving parts of diesel engine during repair, mass and clearance are not considered; misalignment between the motor and diesel engine is not adjusted according to specifications; improper use of gaskets when adjusting the center line, etc.

 

During marine diesel engine operation, "regular maintenance as per the manual" is far from simple "procedure-following". It is systematic management that considers equipment working conditions, usage frequency and environmental features. Only by accurately implementing every maintenance detail can faults be fundamentally reduced and only we could make sure the diesel engine has a long service life.

 

Diesel Engine Type Spectrum Parameter Table
Diesel Engine Series YT Series N Series 6R Series RT Series
Item Model 4YT23-20D 4YT23-30D N4100DS-30 N4100ZDS-42 N4105DS-38 N4105ZDS N4105ZLDS R6105ZDS R6105ZLDS R6105AZLDS R6105BZLDS 4RT55-88D 4RT55-110D 6RT80-132D 6RT80-176D
Air intake mode Natural Aspiration Supercharging Natural Aspiration Supercharging Natural Aspiration Supercharging Supercharged and Intercooled Supercharging Supercharged and Intercooled Supercharging Supercharged and Intercooled Supercharging Supercharged and Intercooled
Way of burning Direct Injection Type
Number of cylinders 4 4 4 4 4 4 4 6 6 6 6 4 4 6 6
Bore
diameter×stroke(mm)
88×95 88×95 100×115 100×115 105×120 105×120 105×120 105×125 105×125 105×130 105×135 110×140 110×140 110×140 110×140
Displacement(L) 2.31 2.31 3.61 3.61 4.15 4.15 4.15 6.49 6.49 6.75 7.01 5.32 5.32 7.98 7.98
Main power(kW) 20 30 30 42 38 56 66 84 100 121 132 88 110 132 176
Calibration speed
(r/min)
1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500
Highest no-load speed (r/min) ≤1575 ≤1575 ≤1575 ≤1575 ≤1575 ≤1575 ≤1575 ≤1575 ≤1575 ≤1575 ≤1575 ≤1575 ≤1575 ≤1575 ≤1575
Lowest no-load speed
(r/min)
≤650 ≤650 ≤650 ≤650 ≤650 ≤650 ≤650 ≤650 ≤650 ≤650 ≤650 ≤650 ≤650 ≤650 ≤650
Fuel consumption rate(g/kW.h) ≤240 ≤220 ≤225 ≤220 ≤220 ≤210 ≤210 ≤220 ≤218 ≤218 ≤218 ≤205 ≤205 ≤205 ≤205
Crankshaft rotating
direction(ace to output end)
Anticlockwise
Cooling method Forced water cooling
Lubricating method Pressure splash composite
Starting method Electric start
Net mass (kg) 215 240 380 390 360 400 420 580 630 630 635 480 495 635 645
cylinder working sequence 1-3-4-2 1-3-4-2 1-3-4-2 1-3-4-2 1-3-4-2 1-3-4-2 1-3-4-2 1-5-3-6-2-4 1-5-3-6-2-4 1-5-3-6-2-4 1-5-3-6-2-4 1-3-4-2 1-3-4-2 1-3-4-2 1-5-3-6-2-4
Exhaust
temperature after
turbing(℃)
≤600 ≤600 ≤600 ≤600 ≤600 ≤600 ≤600 ≤600 ≤600 ≤600 ≤600 ≤600 ≤600 ≤600 ≤600
Intake
pipe diameter(mm)
50 50 50 50 50 50 50 76 76 76 76 50 60 70 80
Oil sump
capacity(L)
7 7 13 13 13 13 13 17 17 17 17 16 16 17 17
Max
oil temperature(℃)
100 100 100 100 105 105 105 105 105 105 105 105 105 105 105
Oil consumption rate(g/kW.h) ≤2.72 ≤2.72 ≤2.04 ≤2.04 ≤2.04 ≤2.04 ≤2.04 ≤1.63 ≤1.63 ≤1.63 ≤1.63 ≤1.63 ≤1.63 ≤1.63 ≤1.63
Number of teeth 115 115 130 130 130 130 130 129 129 129 129 129 129 129 129
Water
tank capacity(L)
6 6 7 7 7 8 8 11 11 11 11 13 20 13 28
Cooling water capacity in diesel engine(L) 2 2 8 8 8 8 8 11 11 11 11 9 9 11 11
Overall
dimension(mm)(L×W×H)
870*560*855 960*620*820 1016*585*880 1016*585*880 1016*585*880 1032*615*895 1032*615*895 1450*710*1113 1505*716*1115 1505*716*1115 1540*900*1195 1110*690*1032 1250*700*1062 1450*900*1195 1550*1006*1180

 

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